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Devices & Sensors

Title of Process/ Know-how/ Product/Design/Equipment

Optical liquid switch (OLS)

Application/Uses/Problem being addressed

Optical liquid switch is useful for detection of either absence or presence of water (clear or turbid) or detect water level.

Applications include:

  • Over-flow detection in tanks/reservoirs/pans/ dams
  • Low-level or high-level monitoring with warning/control in tanks, salt farms 
  • Empty pipe/blockage detection in water/ drainage pipelines
  • Water level warning on vehicles
  • Alarm in events of water flow over bridge/road or under-pass for traffic management and safety
  • Water-level monitoring and alarm in open canal/stream/open drainage for vicinal population safety
  • Warning of high tides in coastal areas
  • Telecom outdoor stations, electrical substation, tunnels, basements for rainwater ingress alarm
  • Domestic appliances based on water application
  • Salient Technical Features including Competing Features/ Impact

    Optical liquid switch is suited for use in any process directory employing water service. The change in state from presence to absence of water or vice-a-versa, triggers inbuilt relay (250Vac/220Vdc @ 2A) which can be used for switching applications and/or for annunciating audio or visual alarm, or signaling process controllers. Features include:

  • Low cost
  • Low power demand
  • Compact design
  • No calibration/adjustment required
  • Pipe end-connection
  • Water proof
  • Easy installation
  • Suitable for various applications
  • TRL Level & Scale of Development:
    TRL 6

    Manufacturing fully tested, validated and qualified / System complete and qualified (test and demonstration))

    Business scope & opportunity (in terms of scale, cost, market etc.):

    Owing to growing awareness for water conservation, OLS market is huge and it is cost effective for deployment.

    Environmental Considerations:

    NA

    Status of Licensing:
    Ready for licensing
    Status of Commercialization:
    Not applicable
    Major Raw Materials Needed

    Active/Passive electronic components, plastic for molding

    Major Plant Equipment and Machinery Required

    Molding outsourced ₹10 per pc.

    Techno-Economics

    Costing estimated for 1000 nos. per year

  • Total investment cost of plant/machinery- ₹5,00,000
  • Raw material cost per year - ₹2,50,000
  • Total cost of production per year - ₹5,00,000
  • Sale price per unit - ₹600
  • Gross profit from sale of item/unit per year - ₹60
  • Net profit per year - ₹60,000
  • Benefit cost ratio (BCR) - > 10%
  • Return on investment (ROI) - >12%
  • Payback period - ~8 years
  • Technology Package

    Know-how related to product design, assembly, testing and validation

    OLS-Tech