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Seaweeds and their downstream processed products

Title of Process/ Know-how/ Product/Design/Equipment

Preparation of refined κ-carrageenan from Kappaphycus alvarezii granules via semi refined kappa-carrageenan

Application/Uses/Problem being addressed

It has wider applications in food, pharma, textile, dairy, ice cream, beverage industries

Salient Technical Features including Competing Features/ Impact
  • Solid seaweed residue obtained during liquefying, processed for the preparation of refined κ-carrageenan. Refined kappa-carrageenan is used as an emulsifier, thickener and gelling agent in a wide range of commercial products
  • The process is simple and produce κ-carrageenan in high yield (25- 30% w. r. to dry seaweed granules)
  • TRL Level & Scale of Development:
    TRL 6

    (5 kg Kappaphycus granules/batch)

    Business scope & opportunity (in terms of scale, cost, market etc.):

    India imports large quantity of kappa-carrageenan that involves foreign exchange exchequer. The technology has been transferred to an industry for commercial production in India & revenue opportunity potential of licensee is ~₹50 Lakhs

    Environmental Considerations:

    The solvent used in the process can be recovered by distillation and can be reused

    Status of Licensing:
    Ready for licensing
    Status of Commercialization:
    Not yet commercialized
    Major Raw Materials Needed

    Kappaphycus alvarezii (a red seaweed)

    Major Plant Equipment and Machinery Required

    Liquid expeller to form granules from Kappaphycus alvarezii, Jacketed open reactors with overhead mechanical stirring, Jacketed closed reactors with overhead mechanical stirring, Boiler, Centrifuge, filtration unit, Distillation unit for isopropyl alcohol

    Techno-Economics

    Tentative Price: Seaweed: ₹50-80/kg

    Refined κ-carrageenan production cost: ~ ₹1000 /kg

    Technology Package

    Demonstration of production of refined carrageenan @ 2.5 Kg SRC/batch; Technology transfer document (TTD) having information on product specification, competition, market, details of equipment required for pilot level installation etc. along with demonstration certificate will be provided; Technical support till 6 months after know-how licensing; Know-how licensing fee details will be provided on request